2023

No matter how high-quality the measurement equipment appears, it requires frequent calibration. Otherwise, there is a significant risk of inaccuracy, leading to costly blunders, missed deadlines, and additional costs. Pressure Gauge Calibration is crucial since the accuracy of pressure gauge readings is essential for numerous manufacturing operations. And Nagman is here to tell you all about pressure control solutions.

First Things First, What is Calibration?

Calibration is comparing the readings from measuring devices to recognized standards. When the recorded values are incorrect, the instrument has to be tuned. Pressure gauge calibration is often required yearly. Calibration and accuracy not only check the tool’s precision but also examine the traceability of the measurement. Following completion, the technician generates a report illustrating measurement errors before and after calibration. Calibration is done using specialised equipment, and techniques for pressure gauges necessitate high-quality calibrating equipment.

Why is Pressure Gauge Calibration so Important?

Pressure gauges are essential to various business operations, laboratories, and other commercial settings. They are among the most often used tools for pressure metrology. Many industries rely significantly on them. Because of the overwhelming quantity of pressure gauges and their seeming simplicity, adequate maintenance, including calibration, is often overlooked. Many businesses trust the accuracy of their metrology-oriented pressure gauges. Experts use gauge readings to identify prospective or current issues. The safety of individuals and industrial processes may be jeopardised if the gauges are inaccurate.

Forgetting to calibrate pressure gauges can result in production downtime, damaged goods, process quality issues, and other issues. Calibration must be performed with approved equipment. Ideally, a skilled professional should conduct the gauge calibration. Calibration findings should be recorded to understand the instrument’s condition and comparability better. The cost of routine calibration is minimal compared to the costs incurred by a business if the equipment fails to perform properly. In the best-case scenario, your production deadline will be pushed out. In the worst-case scenario, inaccurate pressure gauge readings might result in damage.

Types of Calibrators used in Pressure Gauge Calibration

Pressure calibrators can be configured in various ways to meet individual needs. Hand-held multi- function calibrators are the tool of choice for on-site pressure calibration, which demands mobility and functionalities such as voltage, current, or digital signal monitoring/recording from the instrument being calibrated. A pressure calibrator is preferable when higher precision and precise pressure control are required in a laboratory environment.

How Often Should you Calibrate?

Pressure gauge manufacturers often mention the time between calibrations. These intervals should be followed until the history of previously recorded calibration findings tells us differently. New pressure gauges must be calibrated regularly to achieve meteorological stability. Many of the latest pressure gauges must demand prerequisite calibration when incorporated for the first time. Unexpected operating conditions are another cause for an impromptu calibration.

For example, when the pressure gauge is subjected to extreme vibration or stress. Then there are dead-weight testers- available in various accuracies and pressure ranges. High-end dead-weight testers are still regarded as the gold standard for pressure calibration at the highest level in laboratories worldwide. However, hand-helds and pressure controllers increasingly replace dead-weight testers in the field and process applications.

Leave your Pressure Calibration to the experts!

The presence of a pressure calibration stand is essential to guarantee the safety and quality of workers in proximity to the pressure gauge. This is the primary factor that differentiates quality products from rejections in industrial applications. And note that calibration of pressure instruments is crucial to ensuring that measuring equipment complies with national standards. Nagman offers a wide range of high-quality calibrators for your pressure calibration needs, whether process calibrators or pressure calibrators.

We ensure that each machine and instrument meets industry standards to provide reliable findings for your lab. Need to check pressure controller performance? Check us out. Ensure the highest quality pressure controller selection for better accuracy with Nagman!

No matter how high-quality the measurement equipment appears, it requires frequent calibration. Otherwise, there is a significant risk of inaccuracy, leading to costly blunders, missed deadlines, and additional costs. Pressure Gauge Calibration is crucial since the accuracy of pressure gauge readings is essential for numerous manufacturing operations. And Nagman is here to tell you all about pressure control solutions.

First Things First, What is Calibration?

Calibration is comparing the readings from measuring devices to recognized standards. When the recorded values are incorrect, the instrument has to be tuned. Pressure gauge calibration is often required yearly. Calibration and accuracy not only check the tool’s precision but also examine the traceability of the measurement. Following completion, the technician generates a report illustrating measurement errors before and after calibration. Calibration is done using specialised equipment, and techniques for pressure gauges necessitate high-quality calibrating equipment.

Why is Pressure Gauge Calibration so Important?

Pressure gauges are essential to various business operations, laboratories, and other commercial settings. They are among the most often used tools for pressure metrology. Many industries rely significantly on them. Because of the overwhelming quantity of pressure gauges and their seeming simplicity, adequate maintenance, including calibration, is often overlooked. Many businesses trust the accuracy of their metrology-oriented pressure gauges. Experts use gauge readings to identify prospective or current issues. The safety of individuals and industrial processes may be jeopardised if the gauges are inaccurate.

Forgetting to calibrate pressure gauges can result in production downtime, damaged goods, process quality issues, and other issues. Calibration must be performed with approved equipment. Ideally, a skilled professional should conduct the gauge calibration. Calibration findings should be recorded to understand the instrument’s condition and comparability better. The cost of routine calibration is minimal compared to the costs incurred by a business if the equipment fails to perform properly. In the best-case scenario, your production deadline will be pushed out. In the worst-case scenario, inaccurate pressure gauge readings might result in damage.

Types of Calibrators used in Pressure Gauge Calibration

Pressure calibrators can be configured in various ways to meet individual needs. Hand-held multi- function calibrators are the tool of choice for on-site pressure calibration, which demands mobility and functionalities such as voltage, current, or digital signal monitoring/recording from the instrument being calibrated. A pressure calibrator is preferable when higher precision and precise pressure control are required in a laboratory environment.

How Often Should you Calibrate?

Pressure gauge manufacturers often mention the time between calibrations. These intervals should be followed until the history of previously recorded calibration findings tells us differently. New pressure gauges must be calibrated regularly to achieve meteorological stability. Many of the latest pressure gauges must demand prerequisite calibration when incorporated for the first time. Unexpected operating conditions are another cause for an impromptu calibration.

For example, when the pressure gauge is subjected to extreme vibration or stress. Then there are dead-weight testers- available in various accuracies and pressure ranges. High-end dead-weight testers are still regarded as the gold standard for pressure calibration at the highest level in laboratories worldwide. However, hand-helds and pressure controllers increasingly replace dead-weight testers in the field and process applications.

Leave your Pressure Calibration to the experts!

The presence of a pressure calibration stand is essential to guarantee the safety and quality of workers in proximity to the pressure gauge. This is the primary factor that differentiates quality products from rejections in industrial applications. And note that calibration of pressure instruments is crucial to ensuring that measuring equipment complies with national standards. Nagman offers a wide range of high-quality calibrators for your pressure calibration needs, whether process calibrators or pressure calibrators.

We ensure that each machine and instrument meets industry standards to provide reliable findings for your lab. Need to check pressure controller performance? Check us out. Ensure the highest quality pressure controller selection for better accuracy with Nagman!

Manufacturing calibration ensures the accuracy and consistency of measuring tools by comparing them to reference calibrating equipment and making adjustments as needed. The basic importance of calibration is that it preserves measurement precision, uniformity, and repeatability, ensuring accurate standards and results. Measurement instruments not calibrated regularly might need to be revised, offer erroneous readings, and endanger quality, safety, and equipment longevity. Regarding the accuracy and quality of a process or completed product, accuracy in manufacturing is a critical parameter. So, what is the significance of calibration? Let’s take a look!

Why are Accuracy and Quality Critical in Manufacturing?

The performance and safety of the completed product are the most essential reasons why accuracy and quality are vital criteria in manufacturing industries. Inaccurate components, those that fall outside of the acceptable tolerance, cannot be utilised since the possibility of them operating is extremely low. In addition to quality, performance, and safety, incorrectly made items generated by uncalibrated machinery might result in the following:

• High reject rates – Improperly calibrated machinery causes inefficient production and waste of materials. If your quality methods don’t reject incorrect items, your consumers will.
• Overruns in both cost and time – Many rejected components will necessitate either additional manufacturing to replace them or additional finishing operations to bring them up to standard. These regulations will increase manufacturing time and put deadlines at risk. They will also add fees to the process that cannot be passed on to the client.
• Make good on requirements – If faulty parts are provided late, the client may need more manufacturing at no additional expense or, worse, may opt to take their business elsewhere.
• Reputation damage – Dissatisfied clients may publish negative internet evaluations about your services, jeopardising your brand and your pipeline of new customers.

How does Calibration Play a Role in Manufacturing?

How does calibration help, then? Calibration is critical in preventing the manufacture of faulty parts. Hence, the benefits of calibrating your gear and measurement equipment using temperature or pressure calibrators must be considered. Calibration has numerous sides in manufacturing, but in general, calibration is vital in these two core areas:

• Calibration of measurement instruments guarantees that your quality control systems are precise and that components that should be rejected are not accepted.
• Calibration for manufacturing machinery improves efficiency by assuring that equipment operates as planned. Unpredictable production outputs and faulty goods will arise from improperly calibrated equipment.

Apart from these, calibration has other benefits as well

• Enhance product confidence – During calibration, the findings of a measuring instrument are compared to a traceable reference device with a higher degree of accuracy. Any inconsistencies discovered can then be corrected. Manufacturers gain confidence that their equipment generates excellent products by assuring precision at every step of the manufacturing chain, which leads to consumer trust.
• Ensure safety and quality – Accurate measurement findings are crucial when considering the tension required within vital joints and fastenings on automobiles, airplanes, and heavy-duty machinery.
• Reduce costs and manufacturing errors – Since minimal measurement errors can add up to high costs, having precisely calibrated equipment helps decrease the chance of product defects and, as a result, costly repairs.

How Often Should Manufacturing Equipment be Calibrated?

Callipers, for example, are one of the most often used hand tools in manufacturing. Because of their exact accuracy, these devices must be calibrated at least once a year. Due to their high use, torque wrenches should be calibrated at least once a year. Other factors to consider while determining the frequency of calibrations include: Is the instrument regularly dropped or banged? Is the instrument used in exceptionally hot, cold, humid, or damp conditions? If so, you should explore a more frequent calibration strategy. Fortunately, calibrations do not have to be time-consuming. Nagman is here to help.

How can Nagman Help?

Nagman offers a wide range of high-quality calibrators for all needs, whether signal or pressure calibrators. We provide our clients with standard maintenance to ensure accurate calibration, calibration testing, corrective maintenance, and other services that keep them in compliance with formal manufacturing requirements. Whether your equipment includes torque, temperature, dimensional, or electrical equipment, Nagman has years of experience to help you choose the right calibrator for your particular needs! Get the highest quality calibrators for better accuracy with Nagman!

Manufacturing calibration ensures the accuracy and consistency of measuring tools by comparing them to reference calibrating equipment and making adjustments as needed. The basic importance of calibration is that it preserves measurement precision, uniformity, and repeatability, ensuring accurate standards and results. Measurement instruments not calibrated regularly might need to be revised, offer erroneous readings, and endanger quality, safety, and equipment longevity. Regarding the accuracy and quality of a process or completed product, accuracy in manufacturing is a critical parameter. So, what is the significance of calibration? Let’s take a look!

Why are Accuracy and Quality Critical in Manufacturing?

The performance and safety of the completed product are the most essential reasons why accuracy and quality are vital criteria in manufacturing industries. Inaccurate components, those that fall outside of the acceptable tolerance, cannot be utilised since the possibility of them operating is extremely low. In addition to quality, performance, and safety, incorrectly made items generated by uncalibrated machinery might result in the following:

• High reject rates – Improperly calibrated machinery causes inefficient production and waste of materials. If your quality methods don’t reject incorrect items, your consumers will.
• Overruns in both cost and time – Many rejected components will necessitate either additional manufacturing to replace them or additional finishing operations to bring them up to standard. These regulations will increase manufacturing time and put deadlines at risk. They will also add fees to the process that cannot be passed on to the client.
• Make good on requirements – If faulty parts are provided late, the client may need more manufacturing at no additional expense or, worse, may opt to take their business elsewhere.
• Reputation damage – Dissatisfied clients may publish negative internet evaluations about your services, jeopardising your brand and your pipeline of new customers.

How does Calibration Play a Role in Manufacturing?

How does calibration help, then? Calibration is critical in preventing the manufacture of faulty parts. Hence, the benefits of calibrating your gear and measurement equipment using temperature or pressure calibrators must be considered. Calibration has numerous sides in manufacturing, but in general, calibration is vital in these two core areas:

• Calibration of measurement instruments guarantees that your quality control systems are precise and that components that should be rejected are not accepted.
• Calibration for manufacturing machinery improves efficiency by assuring that equipment operates as planned. Unpredictable production outputs and faulty goods will arise from improperly calibrated equipment.

Apart from these, calibration has other benefits as well

• Enhance product confidence – During calibration, the findings of a measuring instrument are compared to a traceable reference device with a higher degree of accuracy. Any inconsistencies discovered can then be corrected. Manufacturers gain confidence that their equipment generates excellent products by assuring precision at every step of the manufacturing chain, which leads to consumer trust.
• Ensure safety and quality – Accurate measurement findings are crucial when considering the tension required within vital joints and fastenings on automobiles, airplanes, and heavy-duty machinery.
• Reduce costs and manufacturing errors – Since minimal measurement errors can add up to high costs, having precisely calibrated equipment helps decrease the chance of product defects and, as a result, costly repairs.

How Often Should Manufacturing Equipment be Calibrated?

Callipers, for example, are one of the most often used hand tools in manufacturing. Because of their exact accuracy, these devices must be calibrated at least once a year. Due to their high use, torque wrenches should be calibrated at least once a year. Other factors to consider while determining the frequency of calibrations include: Is the instrument regularly dropped or banged? Is the instrument used in exceptionally hot, cold, humid, or damp conditions? If so, you should explore a more frequent calibration strategy. Fortunately, calibrations do not have to be time-consuming. Nagman is here to help.

How can Nagman Help?

Nagman offers a wide range of high-quality calibrators for all needs, whether signal or pressure calibrators. We provide our clients with standard maintenance to ensure accurate calibration, calibration testing, corrective maintenance, and other services that keep them in compliance with formal manufacturing requirements. Whether your equipment includes torque, temperature, dimensional, or electrical equipment, Nagman has years of experience to help you choose the right calibrator for your particular needs! Get the highest quality calibrators for better accuracy with Nagman!

How can you tell if a food product is safe to consume? Calibration is the most effective technique to ensure the safety of your products. Calibration guarantees that your scales, thermometers, and other test and measuring equipment in food manufacturing industries are accurate and precise, allowing them to be used in quality assurance during manufacturing. Quality assurance is vital to success with customers and the industry in food safety systems. Calibration of Test and Measuring Instruments is a typical process in quality assurance. What does this imply in the food sector, and why is calibration so critical? Let’s take a look!

Calibration in the Food Industry – What does it mean?

Calibration verifies an instrument or piece of processing equipment readings to those obtained by a standard apparatus or a consensus standard with established precision or recognized values. It is how industry professionals ensure that the machinery can achieve and maintain the temperatures, pressures, and other process parameters designed to clean, treat, and preserve food. Calibration is a procedure that must be done regularly to decrease the risk of error. All food and safety-related measuring instruments must be calibrated against standards, certified equipment, and a new or recently certified item that can be traced to a standard as a reference. Don’t forget to calibrate equipment regularly to avoid violations of food safety laws. It is not only risky for customers, but it can also result in prosecution and sanctions for the firms involved.

Why is Calibration Necessary in the Food Industry?

Calibration of equipment and instruments is critical in the food and beverage sector for quality assurance and compliance. When the equipment regulating physical, chemical, or biological dangers in a food operation malfunctions slightly, the food product is ruined, and the customer is put at risk. Calibrated instruments provide the maximum level of precision, reducing mistakes and dangers while establishing parameters that can fall within acceptable ranges. Measurement inaccuracies can result in a product being unfit for consumption, resulting in greater waste costs. Any food product that does not meet regulatory bodies’ and customers’ high criteria will cost a firm a lot of time, energy, and materials. Calibrated equipment with process calibrators also provides the maximum level of precision, decreasing mistakes to tolerable levels. Calibration reports aid in internal and external audits since they are traceable to national or international standards. Furthermore, regular testing makes it easy to guarantee that equipment performs at peak efficiency, decreasing failures and increasing lifespan. It increases efficiency, uptime, and cost savings in maintenance, energy consumption, production losses owing to frequent downtime, etc.

Which Equipment Needs Calibration in the Food Industry?

Calibrations must be completed on all instruments used to measure and monitor in a food processing plant. The food sector is littered with transducers, which include thermometers, position sensors, and pressure sensors. Measuring and adjusting transducers with a precision pressure controller can help minimize fluctuations or misreadings during processing, affecting the food product’s safety, cleanliness, and overall quality. Determining if the thermometers responsible for gauging the right temperatures report the information is known as thermometer calibration. It’s a quick and easy procedure, and all businesses must include probe thermometer calibration as a regular activity in their food safety strategy. Among the other pieces of equipment are:

• pH metres to monitor fermentation in dry-cured meats and low-acid and acidified goods.
• Water Activity Metres (Aw) to track the ageing of dry-cured and fermented foods.
• Weight scales that verify regulatory additive and antibacterial agent limitations are met.
• Infrared temperature sensors for product and human monitoring.
• Any digital instrument, as analog circuitry performance, varies over time.

Wrapping Up

Organisations can enhance food safety and quality management systems, reduce risks, and demonstrate regulatory compliance by following calibration criteria. It eventually contributes to the manufacturing of safe, high-quality food. When producing food products, food safety is of the utmost importance. Measuring equipment calibration assures accuracy and compliance with all quality and filling criteria. Nagman can help organisations meet these standards by doing calibrations and validations in the food sector. Whether your equipment includes torque, temperature, dimensional, or electrical equipment, Nagman has years of experience to help you choose the right calibrator – pressure calibrators or dry block calibrators for your particular needs! Get the highest quality calibrators for better food quality with Nagman!